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Industry study 06 of 24 · Energy Research Companion

Solar Power and the Solar Supply Chain

~10,000 words · 2 technical exhibits

Solar photovoltaics (PV) is the cheapest new source of electricity in most of the world, and it got that way through a manufacturing cost collapse driven mostly by China. The module price that a developer pays fell from several dollars per watt in the late 2000s to ~$0.10/W (China export, 2024) and ~$0.085–0.095/W for Tier-1 TOPCon modules early in 2026 (BloombergNEF via secondary reports; verify), and the International Renewable Energy Agency (IRENA) estimates that the global average cost of electricity from new utility-scale solar fell by ~90% between 2010 and 2023, to ~$44/MWh. The world added ~600 GWdc of solar in 2024 (BloombergNEF and IEA estimates; verify), more than all other power sources combined. Yet the industry that made this possible has repeatedly destroyed its own profits. Chinese manufacturers own more than 80% of every stage of the chain from polysilicon to module, and over 90% of polysilicon and wafers (IEA, 2022–24), and built so much capacity that prices fell below cash cost in 2023–25: LONGi, the world's largest module maker, reported its first annual loss in more than a decade for 2024. In the United States, the opposite problem holds: modules cost two to three times the world price because of tariffs, anti-dumping and countervailing duties (AD/CVD), the Uyghur Forced Labor Prevention Act (UFLPA) and, from 2026, the "foreign entity of concern" (FEOC) rules in the 2025 tax law. Downstream, the economics split three ways: utility-scale plants sold under power purchase agreements (PPAs), commercial and industrial (C&I) systems sold against a business's bill, and residential rooftops sold to households, a segment where finance is the product and where bankruptcies (SunPower 2024, Sunnova 2025) followed the end of retail-rate net metering in California. Finally, solar's success erodes its own value: in sunny markets, midday prices fall towards zero or below, curtailment rises, and the next megawatt of solar earns less than the last unless it is paired with storage (08). This section explains the chain, the technology race, trade policy, the three market segments, cost and value, and how to read solar numbers. Two companion files give a worked payback example for a residential and a C&I system, and a diligence checklist on the supply chain and FEOC rules.

What the study covers

  1. 1Overview: the cheapest electrons, the hardest profits
  2. 2Units and the basic physics
  3. 3The supply chain: polysilicon to module
  4. 4Cell technologies and the efficiency race
  5. 5Trade policy: the United States, Europe and India
  6. 6The three market segments
  7. 7Cost, value and the midday problem
  8. 8Global installation picture
  9. 9How to read solar numbers
  10. 10Key numbers
  11. 11Landmark companies and cases
  12. 12Pitfalls
  13. 13How an expert thinks about it
  14. 14Glossary

Technical exhibits

Worked examples, checklists and case studies included with this study.

Residential and Ci Solar Payback Worked Example

A stylized 8 kWdc home system under full retail net metering vs an export-rate (NEM 3.0-style) tariff, with and without a battery and with and without the expired 25D credit; a stylized 600 kWdc C&I rooftop with and without the 48E credit and MACRS depreciation; payback, NPV and IRR, and sensitivities to retail rate and installed cost (computed in Python)

Solar Supply Chain and Feoc Diligence Checklist

Questions to ask of a solar manufacturer, developer, installer or tax-credit buyer about supply-chain tracing, tariffs, UFLPA, FEOC "material assistance", begin-construction evidence and module quality

Companies in this study