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Energy · Profile from Energy Research Companion

A123 Systems

The Massachusetts battery start-up that took a lithium-iron-phosphate (LFP) cathode out of an MIT laboratory, sold it first in DeWalt power tools, then in hybrid buses, grid storage and the Fisker Karma, raised a celebrated IPO in September 2009 and a ~$249m federal stimulus grant to build North America's largest lithium-ion cell plant in Livonia, Michigan — and went bankrupt three years later. A123 Systems lost the Chevrolet Volt contract to LG Chem (2009), never reached the factory utilisation or cost to compete with Korean and Japanese cell makers, suffered a ~$55m recall in March 2012, and filed for Chapter 11 on 16 October 2012. China's Wanxiang Group, which had agreed to rescue it months earlier, bought its automotive, grid and commercial businesses at auction for ~$256.6m after a US national-security (CFIUS) review, completing in January 2013 (reported). Within a decade, the chemistry A123 had helped commercialise became the world's default for grid storage and much of the EV market — made at enormous scale by CATL and BYD in China. It is the book's case of a technology lead that was not a cost lead.

At a glance

Founded
2001 (reported; incorporation month verify), Watertown, Massachusetts, by Yet-Ming Chiang (MIT materials science professor), Bart Riley and Ric Fulop (reported)
Headquarters
Watertown, later Waltham, Massachusetts (to 2013); after the sale, A123 Systems LLC based in Livonia/Novi, Michigan (reported, verify current)
Ownership / structure
Venture-backed (investors reported to include Sequoia, North Bridge, GE, Motorola and Qualcomm, verify); Nasdaq: AONE from 24 Sep 2009; Chapter 11 16 Oct 2012 (D. Del.); assets sold to Wanxiang America; the bankrupt estate renamed B456 Systems (reported); A123 Systems LLC a wholly owned Wanxiang subsidiary since 28 Jan 2013
Leadership
David Vieau (CEO c. 2002–2012, reported, verify); Jason Forcier (head of automotive, later CEO under Wanxiang, reported, verify); Chiang (co-founder, MIT)
Segment
Lithium-ion cells, modules and packs (LFP "Nanophosphate"); transport (hybrid and electric cars, buses, trucks), grid storage (frequency regulation), power tools and commercial uses
Scale (peak public years)
Revenue ~$97m (2010) and ~$159m (2011) with net losses ~$153m and ~$258m (reported, verify); ~2,000+ employees (reported, verify); Livonia plant opened Sep 2010 (reported)
Federal and state support
~$249m US DOE ARRA battery-manufacturing grant (Aug 2009; section 22 figure; ~$249.1m reported); Michigan tax credits and incentives (~$100m+, reported, verify)
Signature moves (incl. failures)
Founding on nanophosphate LFP (2001); power tools and the LFP patent fight (2005–11); losing the Chevy Volt to LG Chem (2009); IPO and the DOE grant (2009); the Michigan build-out (2010–11); the Fisker recall (2012); Chapter 11 and the Wanxiang auction (2012–13); life under Wanxiang and the NEC storage sale (2014–)

8 strategic moves analysed

Each one gets a full strategy file in the companion: context, the decision, the financing, what happened, and the lesson.

  1. 2001

    Founding and Nanophosphate LFP

    Founding / technology bet

  2. 2006

    Power Tools and the LFP Patent Fight

    Offtake or supply contract / regulatory or legal action

  3. 2009

    IPO and the DOE Grant

    Spin-off or IPO / financing (state support)

  4. 2009

    Losing the Chevy Volt to LG Chem

    Offtake or supply contract — lost (failure)

  5. 2010

    Michigan Gigafactory Build Out

    Construction or commissioning / capacity bet — failure

  6. 2012

    Chapter 11 and the Wanxiang Auction

    Restructuring or bankruptcy / sale / regulatory review (CFIUS)

  7. 2012

    Fisker Recall

    Quality failure / product recall

  8. 2014

    Life Under Wanxiang and the NEC Storage Sale

    Divestment / strategy pivot / survival